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Are you having troubles with cleaning the fallen tree leaves in Autumn? Are you annoyed by the pollution and danger caused by direct leaves burning? With the help of a leaf pellet making machine, neither of them will be a problem any longer. Produced pellets can be used as stove fuel, animal bedding and poultry feed
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Raw Material for Leaves Pellets1. Universal existence: Leaves can be seen either on small roadside or in large forest. The universal existence feature makes them easier to get in large quantity and various categories.2. Low cost: Although some collection of raw materials for leaves pellet mill is not free of charge, still most are. In Autumn morning, take a rake and go to a nearby woods by truck, then come back home fully loaded. 3. Easy to grind: In order to make raw materials fitter for pellet making machine, they need to be crushed into 3-5mm particles before other procedures, which is beneficial for leaves to some extent. First, special properties contributes to their easier grinding. Second, shorter processing time reduces the energy consumption of corresponding devices
Materials and Machines in Leaf Pellet Processing1. Leaves: Leaves surrounding you with different colors or species can all be accumulated together. So easy and cheap to get that you can make great profits from them.2. A little sawdust: If the raw materials for leaf pellet making machine is pure leaves, produced products will have no such high quality as that made from other feedstock. However, a little sawdust mixture can improve the phenomenon in some degree.3. Wood hammer mill: Wood hammer mill, or called wood crushing machine in general, is adopted to complete the grinding process before pelletizing. In this part, water drop hammer mill is frequently used because of its special structure and high efficiency.4. Flat die or ring die wood pellet mill: It is in pellet mill that leaf pellets are successfully produced and discharged. For this, both ring die type and flat die type are available, the former for large capacity and the latter for small
Additives for Making leaf PelletsGenerally, the lignin contained in leaves can play the role of additives under a certain temperature, which together with previously added sawdust makes the molding smooth and successful. If, in rarely situation, it doesn’t work in this way, just mix a little corn starch or flour before delivering them to leaf pellet making machine
Material Moisture for Leaves Pellet MillIn most circumstances, naturally-fallen leaves have the right proper water content to make leaf pellets. In case of too much, just air dry or use a drying machine; Too little, add some water. In either way, please make sure the moisture is controlled within 10%~15%
1. Heat value: In the process to make leaf pellets, both their shapes and combustion features change a lot, which are wonderfully tested by the 4200Kcal/Kg heat value and cylinder-shape appearance. With compact structure and high work efficiency, leaves pellet mill makes all of the previously impossible becomes possible.2. Size: Their size changes with that of leaves pellet mill die. Generally speaking, 6mm, 8mm, 10mm and 12 mm are most frequently used because leaf pellets with these diameters have been proved possessing better combustion characteristics more than once. Of course, special requirements can also be customized upon requirements.3. Sulfur: As the main substance causing acid rain and atmospheric contamination, sulfur in leaf pellets is very little, just 0.02% or less. In this way, environmental pollution won’t worsen due to the burning of this renewable and green biomass fuel. Furthermore, when using leaves pellet to heat stove or boiler, the corrosion of them needn’t worrying like some other resources.4. Ash: On one hand, little ash causes little harm to surrounding atmosphere, which ensures you cozy warming beside pellet stoves. On the other hand, the reduction of ash after processing in leaves pellet mill reduces the residues in devices, which lowers the possibilities of unexpected malfunction, such as blocking and efficiency problems.5. Moisture: Lower moisture can make sure leaf pellets are lighted in a shorter time. Of course, if 8% water content is not low enough for your personal application, air drying or a drying machine is both meet your needs.6. Density: When coming out from leaf pellet making machine, their density is as high as 650-1.3t/m³, much more improved than original leaf materials. As one standard to measure the good or bad of fuels, this will undoubtedly bring leaves pellet to a higher level.Leaves VS Leaf Pellets1. Convenience: The per cubic weight of leaves is about 180kg at most, which is much lower compared with the 650+kg of leaf pellets. Nearly four times less of occupied area makes the latter easier to deliver and store. The convenience can be seen accordingly.2. Pureness: 80% or so of coal is contained in the product extruded from leaf pellet making machine, 8% of moisture and 1.5% of ash. Stone, fines and other impurities that will cause damage and consume extra heat don’t exist or can be screened out easily, which will reduce depreciation rate of stoves/furnaces and increase burning efficiency of leaf pellets.3. Safety: Apart from longer combusting time and better burning efficiency, leaves pellet is also a safer fuel. In the function of leaf pellet making machine, none of fire hazard, unclean pollutants from chimney and harm to human or animal health that may be caused by some unprocessed leaves will happen to leaf pellets
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9 The model is defined based on the diameter of the ring die mould. the length of the biomass wood sawdust pellet could be adjusted on the machine. the more fine the raw material is, the more easier to make pellet
2.The buoyancy bulking feed stuff can be stayed on the surface of the water at least for 12hours. They are easily digested by the fish and poultry, and do not pollute the water. Compared with the powder and pellet, the bulking feed stuff can save 8%-15%
WKL150A (2-rollers fixed) 7.5HP gasoline engine 50-90 90-120 76*43*71 95/115 With gasoline engine. WKL150A (2-rollers fixed) 13HP gasoline engine 50-90 90-120 76*43*71 105/125 With gasoline engine. WKL150A (2-rollers fixed) 8 HP diesel engine 50-90 90-120 87*46*73 150/170 With Elect-start diesel engine
Introduction of wood pellet machine 1.Diesel drive pellet mill is suitable for large farms and organic herbal medcine and chemical indutry, etc. 2.The raw material could be wood sawdust, rice husk, bamboo power, straw, clover, cotton seed shell etc. Note:Disel engine driven wood pellet machine are mainly used in the region(without eletric power supply, without enough eletric power supply, mobile working site
This household pellet mill has a rotating roller and a stationary die design. Guarantee of Our Feed Pellet Machines Our pellet mills are guaranteed with 1 year quality assurance from the date of goods shipment. We supply clients with high quality pellet mill dies, rollers, bearings and other parts
Size of raw materials is less than 5mm, if not; the raw material must be crushed. After installation and testing, we will train our customer's worker how to operate the machine. B. 3. What is the brand of motor and bearing9 The motor adopts China Kaifeng brand or Simens motor, but the price is different
Wood pellets are the biofuels that are manufactured from sawdust or similar wood residues that can be easily obtained from the different industries. Depending on the purpose of use, wood pellets are used on the commercial as well as on a personal level. GEMCO provides customized plan for customers to easily setup complete wood pellet plant at low cost, including factory layout and process design, equipment selection, manufacturing, installation and commissioning and more. Welcomed to contact us to get more project report for your reference!
The 2T/H biomass wood pellet plant was built in Geelong, Victoria, Australia and successfuly completed in 2012. The raw material was the mixture of softwood and hardwood, while softwood takes a proportion of 90%. The required production capacity was 1.5-2ton/h. The best moisture of such mixture should be 12%. The wood pellet production process of this project included crushing, mixing, pelletizing, cooling, elevating and packing. The packages were divided into 15kg per bag and 1ton per bag to meet different market demands. (See more: Successful Biomass Pellet Plant Project Built by GEMCO >>)
The remarkable feature of this wood pellet plant is that it adopts material mixing process, which realizes the stability of raw material entering pelletizing chamber and guarantees the continuous and stable running of equipments. Compared to those pelletzing equipments made in USA or Germany, our wood pelletizing machines can endure a high material moisture content of 13-15%, so that customer can greatly lower the energy input in drying process, thus decreasing production cost
Besides, the electric circuit of this wood pellet plant strictly obeyed Australia/New Zealand electric standard. The plant was also equipped with emergency stop system and independent power switch for every single piece of equipment to assure operating safety
2 ton per hour wood pellet plant in Australia – buy high quality wood pellet mill for biomass pellet making: hot sale wood pellet plant project offered by biomass pellet machine manufacturer or supplier, guide on process of wood pellet production and how to start wood pellet manufacturing business with limited cost in Tanzania, Egypt, Morocco, Ghana, South Korea, etc
The wood pellet making process involves different steps that ensure the production of quality wood pellets. Want to learn how wood pellet production process works? We have divided the whole process into sequential steps. Let’s go through each step to make it more understandable for you!
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