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Flotation Cell

Flotation Cell

Beneficiation, Hematite, Iron Ore manufacturer / supplier in China, offering Hematite Ore Iron Ore Mineral Processing Plant EPC, Spiral Sand Washing Machine Screw Washer Ore Washing Machine for Washing Sand, Ore, Minerals, Track Mounted Stone Mobile Crusher with Large Capacity for Aggregate Mobile Crushing Plant and so on

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froth flotation | | henan deya machinery co., ltd

The separation and concentration of the valuable mineral can take place after the ore is crushed, ground, and classified into the required particle size distribution. There a number of different techniques are employed in concentrating the valuable minerals. These techniques exploit differences in physical or chemical properties of the valuable and gangue minerals

ii. Gravity and Dense-Medium Separation – Separation based on specific gravity of the valuable mineral relative to the gangue and the carrying medium such as water. In dense-medium separation, the a carrying medium is a mixture of water, magnetite, or ferrosilicon. The paramagnetic properties of the medium allow it to either remain in suspension at a predetermined slurry density or to be separated from water for cleaning and reuse

iv. Froth Flotation – separations based on the surface chemistry properties of a mineral. The natural or modified surface property of the mineral determines its ability to attach to an air bubble and float to the surface

froth flotation | | henan deya machinery co., ltd

Principles of flotation Flotation is a physico-chemical separation process that utilises the difference in surface properties of the valuable minerals and the unwanted gangue minerals. The theory of froth flotation is complex, involving three phases (solids, water, and froth) with many subprocesses and interactions, and is not completely understood. The process of material being recovered by flotation from the pulp comprises three mechanisms: (1) Selective attachment to air bubbles (or “true flotation”). (2) Entrainment in the water which passes through the froth. (3) Physical entrapment between particles in the froth attached to air bubbles (often referred to as “aggregation”)

The attachment of valuable minerals to air bubbles is the most important mechanism and represents the majority of particles that are recovered to the concentrate. Although true flotation is the dominant mechanism for the recovery of valuable mineral, the separation efficiency between the valuable mineral and gangue is also dependent on the degree of entrainment and physical entrapment. Unlike true flotation, which is chemically selective to the mineral surface properties, both gangue and valuable minerals alike can be recovered by entrainment and entrapment. Drainage of these minerals occurs in the froth phase and controlling the stability of this phase is important to achieve an adequate separation. In industrial flotation plant practice, entrainment of unwanted gangue can be common and hence a single flotation stage is uncommon. Often several stages of flotation (called “circuits”) are required to reach an economically acceptable quality of valuable mineral in the final product

True flotation utilises the differences in physicochemical surface properties of particles of various minerals. After treatment with reagents, such differences in surface properties between the minerals within the flotation pulp become apparent and, for flotation to take place, an air bubble must be able to attach itself to a particle, and lift it to the water surface. The following picture illustrates the principles of flotation in a mechanical flotation cell. The agitator provides enough turbulence in the pulp phase to promote collision of particles and bubbles which results in the attachment of valuable particles to bubbles and their transport into the froth phase for recovery.The process can only be applied to relatively fine particles, because if they are too large the adhesion between the particle and the bubble will be less than the particle weight and the bubble will therefore drop its load. There is an optimum size range for successful flotation

froth flotation | | henan deya machinery co., ltd

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